Make To Stock (MTS)
MTS is a manufacturing system where finished goods are produced to stock. Customer orders are fulfilled from existing stock as opposed to being fulfilled from manufacturing. In this method manufacturing
proactively maintains adequate stock levels for forecasted customer orders.
- Demand Forecasting
- Inventory Replenishment
- Engineering Change Orders
- B2B or B2C Commerce
Make To Order (MTO)
MTO manufacturers rarely stock finished goods. Instead, manufacturing is scheduled to fulfill direct customer orders. Some variants of MTO manufacturing include ATO, CTO, ETO, and job shop manufacturing.
- Estimating
- Vendor Request for Quote (RFQ)
- CAD Bill of Material Integration
- Job Costing
- Product Configurator
Assemble To Order (ATO)
ATO manufacturers assemble components to fulfill customer orders, and therefore rarely stock finished assemblies. They have simple processes and production requirements.
- Demand Forecasting
- Kitting and Disassembly
- Light Manufacturing
Engineer To Order (ETO)
ETO manufacturers design products based on customer specifications prior to manufacturing. Assemblies and raw materials are kept in stock, but they are not assembled until a customer order is received and the
part is designed by engineering.
- Engineering Change Orders
- Vendor Request for Quote
- CAD Bill of Material Integration
Configure To Order (CTO)
CTO manufacturing generates unique finished goods using a rules-based product configurator to define the bill of materials and routing based on options and values such as size, color, or other variables.
- Product Configurator
- B2B or B2C Commerce
- Matrix Items
Mixed Mode (MM)
Mixed-mode manufacturers produce finished goods both to stock (MTS) and to order (MTO). Also, companies that operate discrete and process operations are sometimes called mixed mode.
- Demand Forecasting
- Engineering Change Orders
- Bill of Materials and Recipes or Formulas
Remanufacturing (REMAN)
Remanufacturing relates to used parts being repaired for resale. Remanufacturing is common for consumer electronics, transmissions, batteries, printer ink, furniture, and other products. Recycling and disassembly
are also forms of remanufacturing where products are broken down into salvageable components.
- Disassembly
- By-products and Co-products
- Core Management
Job Shop
Job shops typically have minimal raw materials and finished goods inventory on-site. Most orders begin with an estimate, with the job shop purchasing materials directly for their customer’s orders. True job shops
do not stock finished goods and typically ship directly from work in process to the customer.
- Estimating
- Vendor request for quote (RFQ)
- Job Costing
Repetitive / Continuous Flow
Repetitive Manufacturing (REM) is the production of goods in rapid succession and typically is used in conjunction with automated assembly. It is common when producing a standard product for a model year where
there is a known or expected demand for the period. Repetitive and continuous flow manufacturing often relies on Master Production Scheduling (MPS) and Rough-Cut Capacity Planning (RCCP).
- Demand Forecasting
- Material and labor backflush
- Engineering Change Orders
- MPS and RCCP
- Scheduling by Item
Batch Process
Batch process manufacturers use batches, formulas, and recipes, as opposed to a discrete bill of materials and work order. The formula or recipe is either a percentage of the batch or a discrete quantity.
Acumatica natively supports batch order types, lot tracking, picking by lot expiration date, and many other process manufacturing business requirements. Other process manufacturers use partner applications that
extend Acumatica with more advanced process manufacturing features.
- Formulas or Recipes
- Scalable Batch Orders
- Loss / Yield Reporting
- Lot Tracking with Attributes
- By-products and Co-products
Project-Centric
Project-centric manufacturers cost, schedule, and build complex products in phases. This is common in capital equipment, aerospace and defense, and other labor-intensive industries.
- Project Management
- Product Configurator
- Engineering Change Orders
- CAD and PLM Integration
Lean Manufacturing
Lean manufacturing is a method of manufacturing that minimizes waste in both materials and processes. It often uses just-in-time pull systems to shorten lead times, reduce operating costs, and improve product
quality.
- Kanban (Toyota Production System)
- Single Minute Exchange of Dies (SMED)
- Poka-Yoke (Error-Proofing)
- Lot Tracking with Attributes
- Value Stream Mapping